Production Services
- Speeds up to 100 bottles per minute
- Uncasing or Depalletizing
- Automatic Filling and Capping
- Automatic Labeling
- Automatic Soft Case Packing
- Case Sealing
- Automated Palletizing
- Automated Stretch Wrapping
End-to-end Bottling Production Services
- Inverted 20 station bottle cleaning
- Vacuum air removal and nitrogen injection with nitrogen generator onsite
- Two stage wine filtration with a 0.45 micron final membrane
- 28 station counter-pressure filler with nitrogen padded bowl
- Second nitrogen injection prior to closing
- Natural finish cork or Stelvin Lux closure capability
- Automated capsule dispensing
- Capsule application with both foil and heat shrink capability
- Case Printing
- Pressure sensitive belt labeling with separate labels on two spools
- Laser Bottle lot coding
- Latest generation GAI bottling equipment with ultra-low oxygen pickup:
- Automatic case taping
- On-board steam generator for process sterilization
- On-board rotary screw air compressor with 0.01 micron filtration
- LWC will steam sterilize its filling equipment prior to each run.
- LWC will be responsible for sanitizing the wine pump and wine hose.
- LWC will retain sample bottles of each varietal from each run.
![Full Production Line](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9143.jpg)
Winery Production Facility
![GAI Production Line wine dispenser 2](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9122.jpg)
A 28 head filler which runs 6,000 bottles per hour on still wine or 3,000 bottles per hour on sparkling with a Stelvin or cork closure.
Affixes a wire hood to a sparkling bottle to hold the cork in place.
![Production Line bottle corking machine](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9151.jpg)
![Petek Production Line picture 3](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9158.jpg)
Sparkling wine is bottled at 32 degrees. A warming tunnel warms the bottle to room temperature (55 degrees) so a label can immediately be affixed to the product versus setting the product aside for a period of time to equilibrate to room temperature.
This four-head capsular has the capability to put a heat shrunk PVC or crimped foil capsule onto a bottle.
![Production Line picture 4](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9172.jpg)
![bottling production line](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9180.jpg)
A three station labeler has the ability to do a one-piece label; a front, a front and back and/or a neck label.
For date stamping a production date on a bottle. Used for lot traceability.
![bottling line](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9190.jpg)
![Production Line with bottling dispenser](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9185.jpg)
A pick and place machine which picks up bottles and places them into a case. For 12 pack cases, a capacity of 450 cases per hour. For six pack, a capacity of 900 cases per hour.
APE Palletizer:
Elevator and conveyor system which has a configurable “tie and high” pattern for a 40” x 48” pallet.
![](https://www.lwc.wine/wp-content/uploads/2020/01/DSC_0845-scaled.jpg)
Additional Capabilities
Capable of seamless and integrated accounts receivable, accounts payable, forecasting & planning, CRM, order management, inventory control, transportation, purchasing, & manufacturing.
Shipping and receiving partnerships with scalable 2-5 deliveries/shipments per week.
We can source raw materials for potential customers at a more competitive price based on existing volumes. We can also work with partners to utilize existing product into the production process.
250,000 gallon capacity at any given time.
![Production Line with 60,000 gallon fermentation tanks](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9197.jpg)
Finished Wine Storage Warehouses:
100,000 case capacity. Utilization varies.
![warehouse with bottles and product assembly](https://www.lwc.wine/wp-content/uploads/2018/10/IMG_9201.jpg)